Intelligent industrial centers solution
The smart industrial centers solution for the smart factory, which is a fully integrated system and increases production efficiency. A smart factory can be a boon for manufacturers with continuous changes to improve their performance in a dynamic and digital world (which, frankly, includes almost all manufacturers). At a high level, the smart factory is an environment that has cyber-physical systems and interconnected networks of physical and computing components. These systems monitor physical factory processes, provide analytics, and automate or support controls and decision-making, which increase production efficiency and effectiveness.
Access control, facial recognition, attendance, scheduling and intrusion detection can be easily integrated with existing departments or company-wide systems. This technology enables organizations to effectively manage and control their employees.
The most prominent technologies used in smart industrial centers are:
- Computer Aided Design (CAD) and Computer Aided Engineering (CAE) software
- Cloud processing
- advanced sensor technologies
- 3D printing
- Industrial robotics
- Data analysis
- Artificial Intelligence (AI) and Machine Learning (ML)
- Advanced machine-to-machine (M2M) communications
- and ….
The solution of smart industrial centers in factories and industrial centers can help producers in increasing their income by increasing the effectiveness of the overall equipment. It can also improve the productivity and morale of the workforce and significantly reduce operating costs.
Some real results that manufacturers have experienced when working with smart factory initiatives:
- 15% increase in total OEE
- 20% increase in production power
- 35% reduction in unplanned failures
- Improving employee engagement between 45 and 80 percent
- 25 to 40% reduction in costs, primarily in energy consumption, maintenance, procurement and waste of materials
The point is that the smart factory is not a futuristic vision. It is now available and used by factories large and small.
Horizontal and vertical integration
A smart factory with Utec’s large collection of equipment allows for horizontal integration between machines and vertical integration within your company. Utech enables you to connect machines, systems and resources and transfer data from sensors to enterprise resource planning to share As a result, you have a smart factory at your disposal, which eliminates knowledge links in the company and simplifies the communication between machines and facilities.
Energy data management
The factories of the future prioritize sustainability and energy efficiency. Minimizing energy consumption means saving money for business and reducing the consumption of valuable resources for the environment. As an energy data management system, Utec provides the company with the overall profile of the consumption of your machines and processes and allows you to manage your energy consumption continuously and in the long term.
Maintenance plays an important role in production. System and device failures can lead to expensive failures and delays in order fulfillment. By collecting data from connected machines, Utec’s large suite predicts when to service a machine or replace a part to prevent breakdowns.
Intelligence connects processes or systems in networks. Regardless of whether you want to coordinate processes or measure energy. It offers you a flexible and reliable solution that allows you to implement your personal and customized requirements.
And other tangible things in making factories and industrial centers smarter..
- Product quality and reliability
- Process control with alarm capability
- Equipment maintenance: predictive, condition-based with scheduled alerts
- Factory monitoring including management dashboards, KPI and OEE charts
- Demand forecasting, inventory optimization, performance of suppliers and…
- Resource modeling and optimization
- Customer analysis
- Price optimization and account management
- Unit / multivariable control charts
- Diagnosis of anomalies
- And …….
Industry owners must consider that implementing smart manufacturing is essential for businesses, as simple automation is no longer enough to keep up with the market and industry. In order to save industries from destruction, manufacturers must use field and customer-oriented analysis, and this depends on the use of appropriate smart equipment and the use of experts in this field. A large Utec collection with the most up-to-date equipment 88%D9%84%DB%8C%D8%AF_%D9%87%D9%88%D8%B4%D9%85%D9%86%D8%AF”>industrial intelligence and experienced technicians and Experienced is by your side.